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Risk Assessment for Tire Changing
Task: Removing and Replacing a Coach Tire
Location: Workshop or designated flat surface
Assessed by: Richard Gwynne
Date: January 2025
Review Date: January 2026
Hazards and Risks
| Hazard | Risk | Persons at Risk | Risk Level (Low/Med/High) | Control Measures |
|---|---|---|---|---|
| Heavy tire weight | Strains, sprains, or back injuries from lifting or moving the tire. | Staff | High | - Use appropriate lifting techniques.- Use a trolley or hoist to transport the tire.- Work in teams for heavy lifting. |
| Use of bead breaker or tools | Pinching or crushing injuries to hands or fingers. | Staff | Medium | - Provide training on tool usage.- Wear gloves and use tools with appropriate handles.- Ensure tools are well-maintained. |
| Compressed air inflation | Tire bead explosion or overinflation leading to injury. | Staff | High | - Use a safety cage during inflation.- Inflate slowly and monitor the pressure.- Follow the manufacturer's guidelines. |
| Slips, trips, and falls | Slipping on spilled lubricant or tripping over tools. | Staff | Medium | - Keep the work area clean and tidy.- Store tools in designated areas.- Use floor mats if needed. |
| Sharp edges on the rim or tire | Cuts or abrasions to hands during removal or installation. | Staff | Low | - Wear heavy-duty gloves.- Inspect rims and tires for sharp edges before starting. |
| Manual handling | Fatigue or strain from repetitive actions. | Staff | Medium | - Rotate tasks among staff to avoid fatigue.- Use mechanical aids whenever possible. |
| Environmental hazards | Poor lighting or uneven surfaces increasing the risk of injury. | Staff | Medium | - Ensure adequate lighting in the work area.- Conduct work on a flat, stable surface. |
| Falling tire or rim | Impact injuries from an unstable tire or rim falling during handling. | Staff | Medium | - Secure tires on racks or trolleys.- Ensure stable positioning during work. |
| Incorrect tool usage | Damage to equipment or injury to the operator. | Staff | Medium | - Use tools as per manufacturer instructions.- Provide regular training to staff. |
| Fire hazard (compressed air) | Overheating or friction sparks causing a fire. | Staff | Low | - Ensure no flammable materials near the work area.- Regularly inspect compressed air equipment for leaks. |
Control Measures
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Training and Competency:
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All staff involved in tire changes must undergo training on proper techniques, use of tools, and safety protocols.
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Ensure all staff are familiar with manual handling procedures.
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Personal Protective Equipment (PPE):
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Heavy-duty gloves.
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Steel-toe boots.
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Safety goggles during inflation or cutting.
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Safe Work Environment:
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Ensure the area is well-lit and free from obstructions.
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Use signage to warn others of ongoing tire-changing operations.
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Tool and Equipment Maintenance:
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Regularly inspect tools and equipment for wear or damage.
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Use a safety cage for inflating tires to protect against bead explosions.
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Emergency Procedures:
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Have a first aid kit available in the work area.
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Ensure staff are trained in first aid and know the location of emergency exits.
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Risk Level After Controls
| Hazard | Risk Level Before Controls | Risk Level After Controls |
|---|---|---|
| Heavy tire weight | High | Medium |
| Use of bead breaker or tools | Medium | Low |
| Compressed air inflation | High | Low |
| Slips, trips, and falls | Medium | Low |
| Sharp edges on the rim or tire | Low | Low |
| Manual handling | Medium | Low |
| Environmental hazards | Medium | Low |
| Falling tire or rim | Medium | Low |
| Incorrect tool usage | Medium | Low |
| Fire hazard (compressed air) | Low | Low |